We excel at the hard stuff!
InServ's Manufacturing Team has a long history of providing high quality fabricated components to the refining, chemical, industrial and power industries. Our customers expect perfection, especially on the exotic materials (high alloy & cast), which requires our craftsmen to be at the top of the industry. As a result we have some of the best welders and fabricators in the industry that excel at the challenging work that we perform.
See What Our Manufacturing Team Can do
Specialty Fabrication
Our craftsmen excel at building custom equipment for all types of process conditions including high alloy manifolds, custom weldments and other specialty equipment for your facility. In addition, being tied with our field services groups, we understand the criticality of emergency work.
- High alloy manifolds
- Emergency work
Our in-house refractory shop and 60’ vibra-cast tower affords us the ability to provide quality refractory component for FCC units, reformers and other custom applications. It also allows us to manage time sensitive projects with fabrication and refractory installation under one roof.
We build vessels of all shapes, sizes and materials and we'll coat them with your favorite color. We have experience with trayed towers, drums of all sorts and lots of “pots & pans”.
Over the years InServ Manufacturing has built coils for most every configuration and metallurgy possible. From finned convection tubes and cross-over pipe to hairpins and candy canes. We’ve built them all from all of the materials including carbon steel, chrome, stainless steel, 800H and even cast materials to name a few.
Quality and on-time deliveries are the keys to providing a successful pipe fabrication project. Our Project Managers track the status of each project to ensure both. We build spools from all metallurgies and sizes to meet your needs.
recordable free
Nine plus years
InServ Manufacturing has been fortunate to have worked over nine years without a recordable incident. While this is a great achievement it has not come without a lot of effort from everyone on the team. We perform PATRIOT-guided observations on our peers, review computer based training (CBT) modules that are applicable to the work that we do and encourage and reward everyone to participate in daily safety discussions.
In addition, we have a site safety team that meets monthly to perform an audit of one of the areas at our site. They identify any issues observed and come together to discuss those along with a monthly safety topic.
recordable free
Nine Plus Years
InServ Manufacturing has been fortunate to have worked over nine years without a recordable incident. While this is a great achievement it has not come without a lot of effort from everyone on the team. We perform PATRIOT-guided observations on our peers, review computer based training (CBT) modules that are applicable to the work that we do and encourage and reward everyone to participate in daily safety discussions.
In addition, we have a site safety team that meets monthly to perform an audit of one of the areas at our site. They identify any issues observed and come together to discuss those along with a monthly safety topic.
This is how
We do it.
Shop Capabilities
Welding Processes
- GTAW - TIG
- FCAW - Flux Core
- SAW - Submerged Arc
- GMAW - Mig
- SMAW - Stick
- Over 2000 approved ASME welding procedures with more added daily
- Minimizes lead times due to procedure qualifications
Materials
- Carbon steel
- Chrome
- Stainless steel
- Inconel
- Monel
- Titanium
- Cast
Major Equipment
- 16’x40’ plasma table
- 1 ½”x10’ plate rolls
- HEM band saw
- Sub arc machines - 4 ea.
- Portable welding machines - over 50
- Portable plasma cutters - plus six
- Positioners - plus five
- Positioning rolls - 3000# - 25,000 #
- PWHT
- Overhead cranes - 5 ton - 20 ton
- 16’ max under hook capacity
- 250 ton gantry system
- 60’ vibra-cast refractory tower
Fabrication areas
- 3 ea. 50’x300’ bays
- 6,500 ft2 secondary fabrication shop for segregation/specialty welding
- 12,600 ft2 refractory building
- 7,200 ft2 paint facility
Engineering
- Performed in-house
- Allows better control for critical projects
- AutoCAD with 3-D modeling
- Spool drawings
- Vessel detail drawings
- Vessel calculations performed using Design Calc’s.
Quality
- ASME S, U certifications
- NBIC R certification
- Codes built to:
- ASME BPVC Section VIII, Div. 1 - vessels
- ASME B31.1 & B31.3 - pipe
- NACE - coatings
- API - tank components/skids
- NDE
- In-house:
- MT, PT, PMI
- RT Interpretation
- In-house:
This is How
We do it.
-
Shop Capabilities
Welding Processes
- GTAW - TIG
- FCAW - Flux Core
- SAW - Submerged Arc
- GMAW - Mig
- SMAW - Stick
- Over 2000 approved ASME welding procedures with more added daily
- Minimizes lead times due to procedure qualifications
Materials
- Carbon steel
- Chrome
- Stainless steel
- Inconel
- Monel
- Titanium
- Cast
Major Equipment
- 16’x40’ plasma table
- 1 ½”x10’ plate rolls
- HEM band saw
- Sub arc machines - 4 ea.
- Portable welding machines - over 50
- Portable plasma cutters - plus six
- Positioners - plus five
- Positioning rolls - 3000# - 25,000 #
- PWHT
- Overhead cranes - 5 ton - 20 ton
- 16’ max under hook capacity
- 250 ton gantry system
- 60’ vibra-cast refractory tower
Fabrication areas
- 3 ea. 50’x300’ bays
- 6,500 ft2 secondary fabrication shop for segregation/specialty welding
- 12,600 ft2 refractory building
- 7,200 ft2 paint facility
Engineering
- Performed in-house
- Allows better control for critical projects
- AutoCAD with 3-D modeling
- Spool drawings
- Vessel detail drawings
- Vessel calculations performed using Design Calc’s.
Quality
- ASME S, U certifications
- NBIC R certification
- Codes built to:
- ASME BPVC Section VIII, Div. 1 - vessels
- ASME B31.1 & B31.3 - pipe
- NACE - coatings
- API - tank components/skids
- NDE
- In-house:
- MT, PT, PMI
- RT Interpretation
- In-house:
Refinery Turnaround Discovery Work
While our sister company was performing Turnaround work on the FCCU we were able to provide a replacement fabricated vessel in less than two weeks during their plant-wide turnaround … painted!
Hydrogen Plant Pigtails
We were able to prep and weld the tube pigtails in the shop as the field crew was pulling others from the reformer. We returned the repaired tubes on subsequent loads to be loaded back into the reformer as they were received, saving time and plot space.
Refinery Pipe Spool Job
With our Field Services group we were able to provide over 265 chrome spools as required to meet the installation in the racks as they were being built. This saved coordination time and effort by the customer and costly field labor by having the spools when they were needed to meet the construction schedule.
Schedule a Call
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